Foundry/Metallurgy
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Brass and Alloy Founding

Maynard

This is a expanded and improved version of the "Brass Founding" (out of print now) booklet we offered. Many of the same illustrations are repeated here, but much new information and many new illustrations are provided. In part 1 you get details on metals and molding, copper-zinc alloys, copper-tin alloys, aluminum alloys nickel alloys, bearing metals (babbitt), brass molding practice, materials for brass molds, molds for brass castings, cleaning non-ferrous castings, polishing and plating, economics of brass foundry, remelting and reclaiming practice and more. Part 2 will show you crucible furnaces, open-flame furnaces, electric-arc furnaces, melting practice, brass-foundry crucibles and ladles, and more. You get not only the practical how-to of handling brass, but the details on the furnaces and their design could very well help you in developing a furnace for your own use. This was part of a correspondence course training men to get a job in heavy industry during the great depression. You get industrial details here that just don't pop up anywhere else. You'll be told about oxidizing and reducing atmospheres, melting losses, fluxes and more. You will get a solid introduction into non-ferrous casting, mostly brass. Worth having. Great illustrations. A lot of book for the money.

108 pages, 5-1/2 x 8-1/2 (Softcover), Illustrated

Item #: BK735

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Bronze Sculpture Casting & Patination

Hurst

This magnificent and beautiful work includes an extensive and illuminating text paired with an exceptional collection of color photographs and line drawings of the processes involved in forming metal sculpture, as well as contemporary and historic examples.

Two techniques used to form sculpture castings in metal are described: the lost wax (cire perdu) method, and the modern variant of sand casting.

368 pages, 12 x 9 (Hardbound), 646 photos and 78 drawings

Item #: BK976

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Building a Gas Fired Crucible Furnace

Gingery

In this book you will find little that is really new or innovative. Instead, you’ll discover a furnace that uses design principles proven through years of use, but now almost forgotten. Common materials are used throughout and no special skills are required. Costs can also be so low as to be considered negligible. Working evenings, you can advance the state-of-the-art of you shop by leaps and bounds, and significantly increase your enjoyment of melting and casting metal.

108 Pages, 5-1/2 x 8-1/2 (Paperback)

Item #: BK304

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Building the Gas Forge and Foundry

Kern

Enhance your shop and get the versatility you need in your forging and casting operations! Includes easy to follow step-by-step instructions to build your own gas forge. This outstanding book that shows how to bring stock to a welding heat with the jet engine flame holder design. The culmination of many ideas and practical experience to make a gas forge capable of full welding heat. A section of the book is on calculating heat for any given forge. Includes references for heat energy and gas output. You'll enjoy building the forge or furnace and then realizing you finally have full control offer the heat you need.

154 Pages, 5-3/8 x 8 (Paperback)

Item #: BK332

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Charcoal Foundry, The

Gingery

Build a complete working foundry from a 5 gallon pail, fire clay and a steel pipe.  Will easily melt aluminum with grocery store charcoal.  Learn molding and pouring.

80 pages, 5-1/2 x 8-1/2 (Paperback)

Item #: BK295

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Complete Handbook of Sand Casting

Ammen

Now with the help of this detailed handbook you can set up a foundry in your own home and make any kind of ferrous or non-ferrous metal castig in sand
molds.

Everything you need to know is here: What is needed in a foundry, types and kinds of sand to use for various castings, the tools of the trade, how to make patterns and cores, how to build molds, how to melt and pour metals and how to recognize casting defects.

Clear easy to follow instructions, based on the author's 35 years of foundy experience, guide you every step of the way. With a little practice, you, too, can become an expert.

238 pages, 5-1/4 x 8-3/8 (Paperback)

Item #: BK258

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Hardening, Tempering and Heat Treatment

Cain

Cain gives explanations on the composition of steel, its additives, and the effects of different temperatures on its constituents. You will understand what changes occur in the metal and the care that is needed in following the practical processes, which will lead to better and more consistent results. Flame, salt bath and furnace heating are detailed, with information on accurate measurement or recognition of temperature levels.

124 Pages, 8-1/4 x 5-3/4 (Paperback)

Item #: BK273

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Hardening, Tempering, Annealing and Forging of Steel

Woodworth

The secrets of tempering and hardening of steel were once closely guarded secrets on which the security of nations rested. Today, that information can be readily obtained by consulting this comprehensive and extremely affordable volume. Covering every aspect of its complex subject in great detail, this work covers the chemical processes of hardening, addresses the metallurgical properties of iron and steel and is filled with superb period engravings to complement the text. Whether you are a dedicated blacksmith or an interested layman, Woodworth's book will prove an interesting and frequently consulted reference. Reprinted from the 1907 original by Joseph Woodworth.

288 Pages, 5-1/2 x 8-1/2 (Paperback)

Item #: BK403

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Heat Treatment, Selection, and Application of Tool Steels

Bryson

Written in clear, non-technical language, this is an ideal reference for blacksmiths, tool makers, heat treaters, and engineers. It provides practical information about machinability, shock resistance, and wear, and it offers step-by-step "recipes" for properly heating a wide range of tool steels. This book will explain how to lengthen tool life, eliminate dangerous practices, avoid metal failure, and eliminate costly mistakes. In addition, it includes properties, attributes, qualities, and shortcomings of popular tool steels.

210 Pages, (Soft Cover)

Item #: BK78

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How I Pour Babbitt Bearings

Gingery

Prior to 1940 just about every machine built used Babbitt bearings, and every mechanic was familiar with them. Today things are quite different. Many people get a great deal of satisfaction from restoring old tools, machinery and automobiles that are destined for the scrap yard. A lot of old, heavily built machinery is still available at scrap prices. Often all that is required to put one of these machines back in working order is cleaning and painting individual parts and re-pouring the Babbitt bearings. This booklet contains the basic information you need to melt and pour, in other words, restore Babbitt bearings. You look over Vince's shoulder as he restores a sawmill arbor to like-new condition. Babbitt is excellent bearing  material, and with it you can quickly and easily make low-cost custom bearings for those off-the-wall machine tools you plan to build.

43 Pages, 5-1/2 x 8-7/16 (Paperback)

Item #: BK611

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How to Cast Small Metal and Rubber Parts

Cannon

Learn to cast any parts made of rubber or metal-- hood ornaments, kitchen utensils, automotive parts, etc. Choose the right metal for the job, learn to design and make molds, cast in sand, and how to repair castings. Includes instructions on core making, repairing defects in castings, finishing, grinding, polishing, buffing and more.

176 Pages, 5-1/4 x 8-1/4 (Paperback)

Item #: BK278

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Li'l Bertha

Gingery

Li’l Bertha describes the construction of an electric furnace to replace the charcoal unit. Although designed with the founder mind, the general design details can be adapted to a wide range of furnace needs from creating ceramics to heat-treating to calcining of investment molds and more.

69 Pages, 5-1/2 x 8-1/2 (Paperback)

Item #: BK302

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Lost-Wax Casting - A Practitioner's Manual

Feinberg

Outlines the basic techniques of lost-wax casting and describes the equipment needed to carry out the process successfully. Explains how the equipment can be made, using local labor and natural resources readily available in developing countries. Published by Intermediate Technology Development Group Publishing.

96 Pages, 7 x 10 (Paperback)

Item #: BK290

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Melting and Casting Aluminum

This reprint of a 1925 engineering text covers Melting Practice, Recycling Scrap, Foundry Practice, Casting Losses and Defects and Die Casting with Permanent Molds. You will learn about fluxes, refractories, evaluating scrap, pouring procedures, curing porous castings, and much more.

Anderson

253 pages, 5-1/2 x 8-1/2 (Paperback)

Item #: BK260

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Melting Iron in the Cupola

Hurst

A great reference for the small foundry. Extremely detailed information, formulas, and diagrams regarding all aspects of melting iron. It has 11 chapters covering all phases of construction, types, maintenance, charging, firing and melting of iron in the cupola furnace.

220 Pages, 5-1/2 x 8-1/2 (Paperback)

Item #: BK328

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Metalcasting

Ammen

This detailed and "interesting" book describes, in simple terms, every type of metal casting technique imaginable. There are plenty of clear diagrams explaining everything from how a cupola furnace works to pouring clean ingots. Packed with step-by-step guidelines for getting started and working effectively and efficiently in this time-honored craft. You get hands-on advice and cost-cutting tips, plus sound ideas for safety and productivity.

This guide shows you how to use metal crafting tools and processes, casting and mold making, molding sands, molding equipment, metal melting, handling, and pouring devices, alloys and more. Patination of cast metals, working with chemically bonded molds, the newest molding, casting, and pattern-making techniques are just a few of what is taught.

375 Pages, 7-3/8 x 9-1/4 (Paperback)

Item #: BK259

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Metalwork for Craftsmen

Kronquist

This is a great book to own if you want to learn the basics of metalworking.  It includes easy to follow instructions and diagrams for over 50 projects.  Over 400 illustrations and photos.

202 Pages, 5-1/2 x 8-1/2 (Paperback)

Item #: BK194

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Methods for Modern Sculptors

Young and Fennell

This book covers methods of making many types of sculptures such as mold making and ceramic shell casting.  Includes an eleven-page glossary of terms and charts.  Over 90 illustrations and charts.

294 Pages, 6 x 9 (Paperback)

Item #: BK255

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Navy Foundry Manual

Lindsay

This is a great book for anyone wanting an overall introduction to foundry principles; originally aimed at personnel serving in the foundries on supply, repair and tender ships, this book contains all the information they needed to produce successful castings of all types and in most materials.

300 Pages, 8-1/2 x 11 (Paperback)

Item #: BK345

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Practical Casting

McCreight

This popular volume features detailed illustrations, a complete listing of sources and a compact, no-nonsense style that will let you spend your time working rather than looking for information. 

Shows small scale casting techniques, from cuttlefish to contemporary lost wax casting. It has become the established textbook on the subject in universities and craft programs around the world. A valuable resource for jewelers, modelmakers and sculptors. Its page-at-a-glance format and convenient spiral binding have earned it high praise as a practical studio tool. Now in a new, lay-flat, hardcover binding.

128 Pages, 6 x 9 (Spiralbound Paperback), over 200 illustrations

Item #: BK359

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